View from the Garage

October 17, 2019

Walnut drink table

Filed under: Woodworking — thefusionguy @ 6:30 pm

This is a table I made out of left-over walnut.

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October 2, 2019

Shelving

Filed under: Woodworking — thefusionguy @ 4:56 am

Here’s some red oak shelving I made for the new room. The left side is supported from the ceiling by a 1/8″ diameter brass round, which makes the shelves look like they are floating.

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White Oak Display Cabinet

Filed under: Woodworking — thefusionguy @ 4:50 am

This is a display cabinet I made for a friend. The wood is white oak and white oak veneer plywood. WhiteOakCabinetinShop

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Memorial Bench

Filed under: Woodworking — thefusionguy @ 4:47 am

I made this teak bench for the San Diego Botanic Garden, where I do volunteer work one day per week. The bench is a memorial for a deceased member, supported by his family. The bench is finished with Teak-Guard. Another volunteer got the steel substructure made, and the granite pillars were already in place.

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Walnut Coffee Table

Filed under: Woodworking — thefusionguy @ 4:27 am

I made this table from the walnut lumber left over from the arm stool. The top is a thick section of burl, but I’m not sure what wood. A neighbor gave it to me, saying it was redwood burl, but I’m not sure.

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Arm Stool

Filed under: Woodworking — thefusionguy @ 4:23 am

I built this stool of walnut. The arms assist the sitter in rising!

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The stool uses a joint used prominently by Sam Maloof:

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January 30, 2019

Torrey Pine Dining Table

Filed under: Woodworking — thefusionguy @ 5:17 am

zimg_0700I made this table from a Torrey Pine log that we milled into 4″ thick boards. I killed the beetles and worms in a home-made coffin, air dried the wood to 12% moisture content in my shop over a 3 year period, made legs and a trestle from 16/4 poplar boards I’ve had for 30 years, and finished with shellac/polyurethane. The teak butterflies are intended to check the splitting as further drying takes place. It’s a heavy table! Each board weighs nearly 100 lbs.

 

April 19, 2018

Garden Path

Filed under: House work — thefusionguy @ 5:31 pm

I needed a better path to the upper part of the backyard. I think it came out really nice.

Path 2

The concrete work was done by Cesar Lomeli, a local craftsman. He placed the black and white pebbles, and black and white sand, in brown concrete. The designs are his.

The path started out quite a bit sloppier:

My friend Ken and I collected rocks at a huge industrial rock yard called Hanson Aggregates.  Here’s Ken looking for the exact best rock. We carried 4000 lbs of rock from the curb to the upper yard and lined the path.

 

Door frame

Filed under: House work, Woodworking — thefusionguy @ 5:15 pm

Made a door frame in the outdoor woodworking. The wood is Western red cedar. I like the exposed joinery. More to come, here.

Path 3

Rusty metal

Filed under: House work — thefusionguy @ 5:12 pm

Added some “rusty metal” panels to cover the treated lumber in the planters. The metal is 16-guage Cor-Ten steel that is supposed to rust on the surface but then slow down and pretty much stop rusting so that the metal doesn’t deteriorate completely. I pickled the clean sheets with vinegar, then sprayed with hydrogen peroxide to create the rust.

Path

March 3, 2018

Handrails

Filed under: House work, Woodworking — thefusionguy @ 4:06 am

Made some new handrails for home. They are Western red cedar. Nice, once in a while, to make something that is easily done in a day.

 

February 23, 2018

Cutting Board

Filed under: Woodworking — thefusionguy @ 5:36 pm

This is a cutting board I made for a friend’s son’s wedding. It’s purpleheart and maple.

Cutting board

Torrey Pine Bench

Filed under: Woodworking — thefusionguy @ 5:33 pm

In a previous posting, I described the milling of a large Torrey pine tree that grew in the San Diego Botanic Garden in Encinitas, California. This tree was planted by the Larrabee family that lived there before the Garden was made. When the tree blew down in 2015, the Garden management wanted to have some of the lumber made into something that could be placed in the Larrabee house that is still standing at the Garden. So I made this bench, completely out of that tree.

Bench

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The joinery is traditional mortise-and-tenon. The lets are set at a 7.5 deg angle from the bottom of the slab, making the joinery a little more challenging.

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The slab contained some cracks, especially around knots, and I filled those holes with structural epoxy.

February 18, 2018

“Japanese-style” joint

Filed under: House work, Woodworking — thefusionguy @ 6:42 am

I wanted to make a strong right-angle support for a bunch of special plants in the yard. I decided to have a little fun and try to do my interpretation of Japanese joinery. So I set the diagonal member into the vertical and horizontal members and used mortise and tenon joinery to hold it together. The wood is Western red cedar, which is soft and easy to work.

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Redoing the back yard

Filed under: House work, Woodworking — thefusionguy @ 6:29 am

We redid our patio in the rear yard. Now it looks like this:

Back yard1

Our yard had a deck, patio, and overhead that was put in in 1988 or so. The deck and overhead were redwood and mostly pretty chewed up by termites. Worse, the drains in the patio were very badly clogged by roots and no longer functioned. So the first thing we did was cut the saltillo tile and concrete slab to insert new pipe. Before, the pipe had been white poly landscaping pipe with only sliding joints, and we replaced it with 4″ ABS pipe with cemented joints.

 

Then my friend Ken Olson and I tore out pretty much everything. (Later we also tore out the retaining wall you can see in the photo.)

Back yard 2

Then we put up a new overhead trellis, based on the one I’d put up 30 years ago, except that we used 2×8 Western red cedar boards instead of 2×6 redwood:

Orig yard (3)

We replaced the old planters with new ones made from treated doug fir rather than redwood, plus some stairs going up to the “breakfast nook”, an area with more winter sunshine than the rest of the patio. The Buddha statue came from Lotus Sculpture in Oceanside about 20 miles north, and the fountain came from Stone Forest. I fitted the fountain with a much smaller pump than recommended to make the fountain more restful. Behind the fountain there are two panels of Cor-Ten steel below the Buddha. This steel is supposed to rust on the surface (as it has now, because I cleaned it and applied hydrogen peroxide as an oxidizer) and then not further rust. It’s an experiment, we’ll see how it works out.

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Ken and I put in the deck, also with 2×6 Western red cedar:

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Here’s Ken and me working on the deck:

 

The pavers were put in by a local artisan, Cesar Lomeli. He also did a beautiful work on the stairs, using black, white, and multicolored pebbles plus coarse black and white sands:

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We had a little fun, adding some adornments to the quartzite pavers:

January 26, 2018

New cube chair

Filed under: Woodworking — thefusionguy @ 4:26 am

In an earlier post, I described a child’s cube chair that I have made many of. This time, for an esteemed colleague, I made one that uses no fasteners. Instead of a dado joint, it uses dovetails, and the seat is set in a sliding dovetail. The seat is placed first in the assembly process, and then the dovetailed sides are added. No need to screw anything!

Cube chair

 

Closet doors

Filed under: House work, Woodworking — thefusionguy @ 4:16 am

Made some closet doors of red oak.

Closet door

Each pair of vertical slats was resawed and book matched from a 1″ thick oak board, and each lower slat is a continuation of its upper slat. This means I had 44 slats to keep track of the position of the ends and faces, not easy.

Closet door 2

 

Closet door 1

For the pulls, I carved an inset rather than a pull that extended beyond the door face, so that the doors could slide the full way without hitting the other door’s knob.

Closet door detail

 

 

Heater vents

Filed under: Woodworking — thefusionguy @ 4:02 am

Made a few heater vents, again from red oak and purpleheart. Much more attractive and warmer than the painted steel ones!

Heat vent 2

 

 

January 25, 2018

Floor lamp

Filed under: Woodworking — thefusionguy @ 6:11 am

This floor lamp was needed for the new chair in the den. It’s made from tapered laminations of poplar, with a cubical poplar base. The bulb is an MR16 LED, so not too much heat is generated. I couldn’t find any convenient way to incorporate a switch in the feed to the LED,so I used a HomeKit=controlled switch at the outlet.

Floor lamp 1

With the chair:

Floor lamp 2

Construction: ripped the laminations from a 1 3/4″ poplar board using a tapered jig against the fence.

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Glued up the laminations against a plywood form using Titebond III glue for its long pot life and rigid joint.

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The power cord runs through a slot cut in the first bundle of laminations. Then a few more laminations were glued on top of the cord.

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Bath cabinets installed

Filed under: House work, Woodworking — thefusionguy @ 5:53 am

I finished and installed the cabinets in the two bathrooms. I made both from purpleheart panels and frames of red oak. The colors of these woods harmonize. The countertops are granite and the mirror frame is purpleheart.

Downstairs master bath:

Den bath cabinets 1

Downstairs guest bath:

Den bath cabinets 2

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December 7, 2016

Myoporum lumber

Filed under: Uncategorized — thefusionguy @ 6:03 am

Many years ago, when the kids were little, there was a young man who lived in a small house made from a garage on a neighboring lot. This young man fancied himself a renaissance man, and he played a musical instrument until he got less bad, then he’d turn to another instrument on which he was really bad. But he seemed to have a way with women, and occasionally he’d get carried away a bit in his outdoor amorous pursuits. I figured I’d better find some way, quick and cheap, to keep the kids from seeing him and his girlfriends. So I went to the nursery and explained my problem. The clerk recommended I plant Myoporums. He said that was the plant of choice for those seeking to shield a few marijuana plants from prying eyes. So, good enough. But now, some 30 years later, those Myoporums have grown into much huger trees than I ever expected:

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So last week when we had to remove the trees, I thought I’d see if I could mill some interesting parts of the tree trunk into lumber for later use. First, I made a plywood sled to hold the trunks while being sliced on the bandsaw:

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Then, using a fence, I re-sawed some thin boards. It’s a tedious process, because the green wood sticks to the bandsaw blade and builds up. So after every slice, I have to scrape the blade with a card scraper, then wax it. It’ll take a year or so before I can see whether the boards could be useful for a small box or something. If so, I bet it’s the only Myoporum box you can get!

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The dried wood turned out to have very fine, hard grain, making it suitable for a platter for serving something like crackers and cheese. The parts with the green heartwood add a nice contrast to the wood. Here’s a tray from one of the more colorful boards. It has a very nice feel!

Cutting board

November 16, 2016

Bathroom cabinet

Filed under: Uncategorized — thefusionguy @ 6:09 am

This is a cabinet made to replace a very old one in our guest bathroom. It will have a granite top, after it’s installed. The woods are red oak and purpleheart.

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October 27, 2016

Plant holder

Filed under: Woodworking — thefusionguy @ 4:49 am

Made a new holder for a Crassula ovata ‘Hobbit’ bonsai from San Diego Botanical Garden. This plant holder had to look more sturdy than the previous one, in order to be more consistent with the nature of the plant. Made of redwood, unfinished.

August 31, 2016

Wine rack

Filed under: Woodworking — thefusionguy @ 12:36 am

Here’s a wine rack I made from some leftover redwood 1x and some red oak. I had bought the oak for another project, but it turned out to have lots of internal voids and splits, so it wasn’t useable for something that had to be really stable. But I was happy to put it to use for the wine rack. The rack is built into an existing cabinet in the kitchen.

 

Here’s the jig I made to cut the 72 mortices for the redwood pieces. The eye is very sensitive to slight inaccuracies in spacing in a matrix like this, and there were a lot of mortices to cut. So rather than measure the location of each one, the jig takes care of it by referencing the next mortice relative to the previous one.

 

Burl box

Filed under: Woodworking — thefusionguy @ 12:22 am

When I retired, a colleague gave me this slice of rosewood burl.

I’ve never used burl, but it seemed like bandsawing a thin slice would be difficult since the slice might crumble. So I consulted another SDFWA mentor who specialized in veneering, and he made the good recommendation to apply ‘veneer tape’ to provide some structural support while the slice was free. I also had to overhaul my old 14″ Delta bandsaw with a new Woodslicer resaw blade, new urethane tires, and a new segmented drive belt to reduce vibration. I also had to fashion a better fence. All that worked well, and I got good slices of burl veneer.

Then I made boxes of some afromosia with East Indian rosewood handles, here showing the cutting of the dovetailed corners.

I glued the veneer to the lid, then applied water to dissolve the glue holding the veneer tape to the slice so the tape could be non-destructively removed. With the thin top and thin sides, there was no place to put hinges, so I made the tops free. I lined the bottom with some black felt.

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